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Application of Drones in the Field of Non-destructive Testing
Introduction – Drone Non-destructive Testing Drones, also known as Unmanned Aerial Vehicles (UAVs), have become valuable tools for non-destructive testing (NDT) of various structures due to their ability to access hard-to-reach or hazardous areas, provide high-resolution imagery, and collect data in a safe and efficient manner. This article describes some common drones application in the field on nondestructive testing (NDT) [6]. Overview of Drone Nondestructive Testing (ND
Thomas R. Hay, Ph.D., P.E
Dec 22, 20234 min read


Wood Pole Inspection, Treatment, and Asset Management
Wood Pole Inspection, Treatment, and Asset Management Introduction Utility pole asset management is an exciting market in North America that will exceed $100M in 2022. Utility poles are sourced from a variety of different materials including different wood species, painted carbon steel, galvanized carbon steel, stainless steel, and carbon fiber reinforced plastic (FRP). The goal of utility pole asset management is to extend the useful life of the asset maximize the lifetime e
Thomas R. Hay, Ph.D., P.E
Aug 8, 20224 min read


Fiberglass Reinforced Plastic Tank Resin Liner Inspection
Fiberglass reinforced plastic (FRP) tanks are common storage tanks for a wide variety of hazardous chemicals from hydrochloric acid to sodium hydroxide both with pHs ranging from 2 to 14, respectively. The resin layer is the designed to protect the tank shell from corrosion, or chemical attack, that can thin or penetrate through the resin layer and attack the structural layer. Many FRP tanks that store hazardous products a part of a closed process and therefore can not be r
Thomas R. Hay, Ph.D., P.E
Jun 20, 20224 min read


Guided Wave Ultrasonic Testing of Encased Pipeline and Spacer Selection
Guided Wave Ultrasonic Testing of Encased Pipeline and Spacer Selection The performance of guided wave ultrasonic testing (GWUT) or long-range ultrasonic testing (LRUT) is generally well understood in aboveground and underground inspection applications [1]. At this time, the expected inspection range for uncoated and coated pipe are also well understood for GWUT testing of above and underground piping systems [2]. A niche GWUT testing market are pipelines that travel under
Thomas R. Hay, Ph.D., P.E
May 19, 20224 min read


Advanced NDT of Aerospace Components: Eddy Current and Linear Phased Array Testing
Introduction Aerospace components draw from a broad range of materials and geometries and typically require advanced nondestructive testing techniques to inspect the various aluminum, composite and other advanced material components. Additionally, Federal Aviation Administration (FAA) non-destructive testing oversight is very structured and does not necessary transfer or complement NDT personnel and procedures established in other industries like oil and gas, civil, and con
Thomas R. Hay, Ph.D., P.E
Apr 15, 20224 min read


Wood Pole Testing
Wood Pole Testing Thomas Hay Ph.D., P.E. Introduction to Wood Pole Testing Wood pole inspection is a surprisingly large inspection market which includes public and private utilities, municipalities, school districts, and many other private/public entities that own and maintain wood utility poles. Wood pole testing is primarily carried out using two nondestructive testing (NDT) methods — relative density measurements across the pole diameter and visual inspection. Density m
Thomas R. Hay, Ph.D., P.E
Apr 1, 20225 min read


Liquid Penetrant Testing: Fundamentals and NDT Personnel Training
Liquid Penetrant Testing (LPT) is a non-destructive testing (NDT) technique used to detect surface flaws that may not be detectable to the naked eye under standard lighting conditions. Liquid penetrant testing is typically used for non-magnetic metals to reveal surface flaws and in some cases plastics. Penetrant testing is one of the simplest and most economical non-destructive testing techniques. Additionally, it requires the least investment in personnel in terms of formal
Thomas R. Hay, Ph.D., P.E
Feb 28, 20224 min read


Non-destructive Testing of Cement Plant Mills, Gears, and Kilns
Cement plants are large scale operations that require large scale machines to produce the materials required to build a wide variety of structures. The non-destructive testing requirements of a cement plant are very unique and required a broad range of NDT testing methods to assess reliably the critical plant infrastructure. Important cement plant machines and components that require non-destructive testing include cement ball mills, pinion gears, kilns and bull gears. NDT
Thomas R. Hay, Ph.D., P.E
Jan 13, 20225 min read


Ultrasonic Immersion Testing – Basics
Ultrasonic testing (UT) performed in immersion tanks or using squirters or bubblers is an established non-destructive testing technology for automated inspection of wide variety of steel, aluminum, and composite assets. Ultrasonic immersion testing lends itself to high volume and/or surface area inspection applications that required high degrees of location accuracy, precision and repeatability of ultrasonic testing results. Immersion testing using automation robotics may
Thomas R. Hay, Ph.D., P.E
Nov 16, 20214 min read


Flow Accelerated Corrosion (FAC)
Introduction Flow accelerated corrosion (FAC), also termed flow assisted corrosion, is a phenomenon wherein carbon steel components with a protective film oxide degrade over time. FAC occurs only when the fluid is moving (not static), when it contains water, and is unsaturated in iron. It is imperative to understand FAC since it is different from simple erosion — the mechanisms of these two processes are different. In short, FAC does not require particle impingement, cavitati
Thomas R. Hay, Ph.D., P.E., Suhaib Zafar
Oct 22, 20215 min read


An Overview of Eddy Current Testing and its Applications
Thomas R. Hay (PhD, PE) and Suhaib Zafar Introduction Eddy Current Testing (ECT) utilizes the phenomenon of electromagnetic induction — a magnet inducing electric currents in a conducting material (typically metals) that is moving relative to the magnet, or an alternating current (AC) causing a time-varying magnetic field [1]. The induced current is known as eddy current , and this in turn affects the current in the magnet. Typically, the magnet used is a coil, with alternat
Thomas R. Hay, Ph.D., P.E., Suhaib Zafar
Oct 3, 20214 min read


Drone-Based Non-Destructive Testing
There are a wide variety of testing methods that are commonly used within the field of non-destructive testing (NDT) including but not limited to ultrasonic testing, eddy-current testing, dye penetrant testing, and magnetic particle testing. There are many logistical and staging requirements for non-destructive testing projects that are related to physical access to the structure and safety concerns during the inspection. NDT project safety concerns include working at height
Thomas R. Hay, Ph.D., P.E
Sep 23, 20214 min read


Reflections on On-line and Remote Non-destructive Testing Training
Non-destructive testing training courses are often rigorous and time intensive commitments. These courses often follow NDT topical, duration, and examination guidelines published by a multitude of acclaimed organizations within the industry. Among them include the American Society for Non-destructive Testing (ASNT), American Society for Mechanical Engineers (ASME), and International Standard Organization (ISO). A substantial market shift occurred in the late 1990s as personal
Thomas R. Hay, Ph.D., P.E
Sep 17, 20214 min read


Non-destructive Testing Options for Welded Steel Bridges
Welded steel bridges consist of many fracture critical members (FCMs) that are require periodic non-destructive testing (NDT) for fatigue crack detection. Fatigue cracks develop for several reasons including [1]: - Welded details that are susceptible to fatigue cracks - distortion-induced fatigue cracking - Many bridges are over 90 years old - Corrosion fatigue cracks, and - Increases in the number of heavy vehicles leading and d allowable leading to significant accumulation
Thomas R. Hay, Ph.D., P.E
Sep 8, 20215 min read


Combining Ultrasonic Testing (UT) and Ground Penetrating Radar (GPR) for Anchor Bolt Testing
Streetlights, traffic signal lighting, traffic signage, and support beams are often installed and secured using steel anchor bolts embedded in steel rebar reinforced concrete. Depending on the age of the system, the condition of construction grade bolts and the footer may affect the load bearing capacity of the system. In some cases, damage may be incurred, and a fitness-for-service assessment is required. In many instances the design and fabrication specifications are unavai
Thomas R. Hay, Ph.D., P.E
Jun 18, 20214 min read


Ultrasonic Testing of Welds
Introduction It is not uncommon for a nondestructive testing ultrasonic technician to inspect structural welds according to the American...
Thomas R. Hay, Ph.D., P.E
Aug 19, 20198 min read
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